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Welding Fxture

Home | Welding Fixture

Welding Fixture Manufacturers in Pune

Welding fixture Manufacturers | Oro Robotics

Welding Fixture Suppliers and Designing in Pune

Oro Robotics and Automation is the leading welding fixture manufacturers and suppliers in Pune. We also provide welding fixture designing in Pune. We create durable solutions based on individual project requirements, providing you with quality, repeat welds every time. Our fixtures prevent distortion, reduce setup time, and enhance safety, saving you money and time in the long run. Whether welding small components or large assemblies, our welding fixtures give you the stability and accuracy you need for perfect welds. Invest in our fixtures and feel the difference in your production process.

About Welding Fixture:

Industrial welding fixtures are advanced tooling that properly positions and supports the workpiece throughout welding. We offer precise alignment, consistency, and repeatability in welding, significantly improving efficiency and quality, especially in mass production manufacturing. We resist stress and welding heat.

Types of Welding fixture:

Being as welding fixture manufacturers in Pune, as per the flexibility and utilization types utilize. Some of the types as follow.

  • Manual Clamping Fixtures: We utilize human effort in clamping and holding the workpiece. We suit low-level manufacturing or pilot production when a main priority is flexibility. We're budget-friendly in small-sized workshops.
  • Pneumatic Clamping Fixtures: These utilize compressed air for workpiece holding and clamping. Used in large-volume production because we are efficient and fast. Normally utilized on car assembly lines and mass production plants.
  • Hydraulic Clamping Fixtures: Just like pneumatic fixtures, hydraulic fixtures employ fluid pressure to clamp. We have high clamping forces and accuracy, ideal for challenging applications.
  • Modular Welding Fixtures: These fixtures are made with flexibility, which may be utilized in adjustment and reconfiguration. These are economical in a range of operations and extremely convenient in prototyping or shifting product designs within industries.
  • Dedicated Welding Fixtures: These are tailor-made fixtures custom-made for an individual part or assembly. These offer maximum positioning and support to a specific welding operation for ultimate accuracy and repetitiveness.

Technical Specification of Welding fixture:

We have added below a technical sheet of welding fixture in Pune that provides more technical information such as:

Feature Specification Considerations
Material Tool Steel e.g., A2, D2 Mild Steel e.g., A36 aluminium for lighter applications Cast Iron for stability Heat resistance Wear resistance Strength and rigidity Machinability Thermal expansion
Clamping Mechanism Pneumatic clamps. Hydraulic clamps Toggle clamps Screw clamps Magnetic clamps Clamping force, Clamping speed Adjustability, Accessibility Automation level
Locating Elements Pins, Blocks, Nests, Datum surfaces Positioning accuracy Repeatability Tolerance Ease of loading/unloading
Dimensional Accuracy Tolerance e.g., ±0.1 mm, ±0.05 mm Surface finish Geometric dimensioning and tolerancing GD&T Weld joint accuracy Part conformity Assembly requirements
Thermal Stability Heat dissipation Distortion control Cooling systems if required Welding process heat input Material properties Fixture design
Safety Features Heat shields Grounding Interlocks Ergonomic design Operator safety Prevention of electrical hazards Compliance with safety standards
Fixture Type Manual Semiautomated Automated Modular Dedicated Universal Production volume Part complexity Automation requirements Flexibility needs.
Fixture size and weight Maximum work piece dimensions. Fixture overall dimensions. Fixture weight. Work space limitations. Material handling limitations. Machine interface constraints.

Features and Benefits of Welding fixture:

Serve as welding fixture suppliers in Pune, for the productivity, to improve safety and for many mores some of the benefits as follow.

  • Improved Accuracy and Conformity: These put workpieces in the correct position in a certain way, thus rendering every weld consistent and accurate. It provides confidence that quality is achieved, especially in high volume production.
  • Improved Productivity: Without having to manually position and adjust, welding fixtures make welding easier. Welding becomes a faster process and productivity improves.
  • Reduced Distortion: Welding heat deforms or bends workpieces. Welding manipulators avoid these deformations by tightly clamping workpieces in position during welding.
  • Improved Safety: Welding fixtures increase the safety of the operator as they hold workpieces in place securely, rescuing them from injuries and accidents. Welding fixtures allow the welder to stay away from highly hot zones using his or her hands.
  • Cost Savings: By reducing waste, rework, and error, welding fixtures are rendered responsible for saving much cost. Welding fixtures also save labour cost by streamlining the welding process.
Applications of welding fixture:

As Welding fixtures designing in Pune play a key role in the operations of the majority of manufacturing industries, bringing efficiency to welding. Some of the applications as follow.

  • Automotive Industry: The automotive sector utilizes welding fixtures to a large extent in producing automobile body, chassis, exhaust system, and body panels. They provide precise location and consistent quality in mass production.
  • Aerospace Industry: Accuracy in the aerospace sector is of the highest priority, and welding fixtures should pair gigantic pieces such as structural assemblies, turbine blades, and fuselage panels. They should possess high-quality tolerances and extremely stringent safety factors.
  • Heavy Machinery and Construction: Production of extremely large and bulk equipment used by heavy machinery and construction such as pipes, structural beams, and heavy machinery frames makes extensive use of welding fixtures.
  • Electrical Equipment and Electronics: With ever more stresses being put on ever smaller and more accurate electronic parts, welding fixtures are used in the production of circuit boards, battery terminals, and microelectronic packaging.
  • General Metal Fabrication: Welding fixtures are used in general metal fabricating processes, such as fabricating structural steel parts, metal furniture, and special metal parts.

Oro robotics and automation is the superior welding fixture manufacturers, suppliers and designing in Pune. Our fixtures improve welding accuracy, consistency, and safety, which result in improved productivity and cost savings. Due to welding jig capability to minimize distortion and position workpieces accurately, their welding fixtures are a crucial part of high-quality, efficient welding processes in industries such as automotive, aerospace, and general metal fabrication. For more details let’s contact with us.

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